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Gyratory Crusher and Cone Crusher Selection Guide

Publication Date: 2024-06-27

Gyratory crusher and cone crusher, as two important pieces of equipment in the crushing industry, each play an indispensable role in the crushing operation. So, what is the difference between these two types of crushers? How to choose between them in practical application? Below, we will analyze in detail from five aspects for you.


1. The differences in the way of cone suspension

The lower end of the crusher's cone is supported on the base, and the upper end is fixed in the shaft sleeve in the middle of the crossbeam of the upper frame. This design makes the cone crusher more stable in operation, which is suitable for scenes with high requirements for crushing efficiency. On the other hand, the dynamic cone of the gyratory crusher is suspended on the crossbeam of the frame, and this structure gives the gyratory crusher a larger crushing force and crushing range, which is especially suitable for dealing with large materials.

Gyratory Crusher and Cone Crusher Selection Guide

2. Comparison of crushing chamber structure

The crushing cavity of the cone crusher is a gently inclined positive truncated cone with a parallel crushing area in the lower part, which makes the material more fully crushed in the crushing cavity. The gyratory crusher has a sharply inclined crushing chamber with a positively positioned dynamic cone and an inverted truncated cone. This design makes the gyratory crusher have higher crushing efficiency and lower energy consumption when dealing with large materials.


3. The difference in discharge opening adjustment

Cone crusher usually adopts single-cylinder hydraulic adjustment, through the hydraulic cylinder to promote the main shaft and cone rising or falling, to realize the adjustment of discharge opening. This adjustment method is convenient and quick, and the adjustment range is large. On the other hand, the gyratory crusher utilizes the lifting and lowering of the moving cone to adjust the width of the discharge opening, which is relatively simple but has a smaller adjustment range.


4. The difference in application scenarios

Because of its high efficiency and stability, the cone crusher is more suitable for medium and fine crushing operations, especially in the handling of hard materials with outstanding performance. The gyratory crusher is known for its large crushing force and high crushing range, more suitable for coarse crushing operations, especially when dealing with large materials with obvious advantages.


5. Selection of dustproof device

In terms of dustproof devices, cone crusher usually adopts water seal dustproof devices, through the water seal will be dust and external environment isolation, to achieve the effect of dustproof. On the other hand, gyratory crushers usually adopt dry dustproof device, which reduces dust emissions by optimizing structural design and sealing measures. When choosing, users can choose according to the actual needs and site environment.

 Gyratory Crusher and Cone Crusher Selection Guide

Through the above comparison, we can see that gyratory crushers and cone crushers have their advantages and disadvantages, and the choice of equipment depends on the actual needs and application scenarios. In large-scale mines and coarse crushing operations, gyratory crushers dominate with their large crushing force and high crushing range; while in medium and small-sized gravel plants and construction sites and other medium and fine crushing operations, cone crushers are favored for their high efficiency and stable performance. Therefore, when choosing a crusher, users should fully consider their own needs and site environment, and choose the most suitable equipment for themselves.

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